Our Comprehensive PCB Solutions

From Concept to Classified Assemblies, We Deliver Excellence

Core Services

Our comprehensive range of services designed to meet the demanding requirements of defense and aerospace applications.

Custom PCB Assembly with Surface Mount Components

Custom PCB Assembly (IPC Class 3)

High-reliability PCB assembly for demanding applications, with a focus on precision and quality.

Key Processes:

  • Surface Mount Technology (SMT)
  • Through-Hole Assembly
  • Automated Pick and Place
  • Manual Soldering

Quality Standards:

  • Adherence to IPC-A-610/J-STD-001 (Class 3 focus)
  • Microscopic inspection
  • Automated Optical Inspection (AOI)
  • X-ray Inspection

Testing:

  • Electrical verification (shorts, opens, component values)
  • Functional Testing
  • Environmental Testing (Temperature/Humidity)

Design Services

From initial concept to complete electronic component design based on customer specifications.

Our Design Capabilities:

  • MIL STD compliant PCB design expertise
  • Schematic capture and PCB layout
  • Component selection and BOM development
  • Signal integrity analysis
  • Thermal analysis and management
  • Let us bring your prototype to production-level readiness

Benefits:

  • Optimized designs for reliability in harsh environments
  • Compliance with military and aerospace standards
  • Reduced time-to-market
  • Seamless transition to manufacturing
Circuit Design and Simulation in LTspice
Design for Manufacturability

Design for Manufacturability (DFM) Support

Expert reviews to optimize designs for cost-effective and high-yield manufacturing.

Our DFM Process:

  • Comprehensive design review
  • Component placement optimization
  • Footprint verification
  • Manufacturing process compatibility analysis
  • Testability assessment

Benefits:

  • Reduced errors and rework
  • Faster production cycles
  • Improved reliability
  • Cost optimization
  • Enhanced product quality

Obsolescence Redesign & Support

Solutions for aging systems with obsolete components, ensuring continued operation of critical defense systems.

Our Approach:

  • Comprehensive assessment of existing systems
  • Identification of obsolete components
  • Alternative component sourcing through our partnership with Blue Water Components
  • Form, fit, and function redesign
  • Validation and verification testing
  • Documentation and long-term support planning

Benefits:

  • Extended system lifecycle
  • Reduced total cost of ownership
  • Minimized downtime
  • Improved reliability and performance
  • Compliance with current standards
Obsolete DIP Package IC Component

Supplementary & Future Capabilities

Additional services and upcoming capabilities to enhance our comprehensive PCB solutions.

Tooling
Design and fabrication of assembly/testing fixtures and jigs to enhance manufacturing efficiency and quality.
Vacuum Space-Classified Assembly
Future capability for specialized assembly processes for space applications with stringent requirements.
Clean Room Assembly
Future capability for assembly in controlled environments for applications requiring the highest levels of cleanliness.
Advanced Testing
Future capabilities including vibration testing, RF testing, and other specialized testing methods for defense and aerospace applications.
Classified Manufacturing
Future capability for manufacturing in a Sensitive Compartmented Information Facility (SCIF) for classified projects.
In-House PCB Fabrication
Future capability for complete in-house PCB fabrication to provide end-to-end solutions with enhanced quality control.

Ready to discuss your project requirements?

Contact our team to learn more about how our services can support your critical defense and aerospace applications.

Request a QuoteContact Sales
Built with v0